Super-systems CarbCALC II Manuel d'utilisateur

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Page 1 - Atmosphere Furnaces

CopyrightSuper Systems Inc7205 Edington DriveCincinnati,OH 45249CarbCalc IICarbon Diffusion Model forAtmosphere Furnaces

Page 2 - Table of Contents

CarbCalcIICarbCalc II9© 2005,2006,2007 Super Systems Inc.2.3 Menu and Toolbar ·Menu Items·File - Provides standard file open, save and close routines

Page 3 - CarbCalcII Configuration

CarbCalcIICarbCalc II 10© 2005,2006,2007 Super Systems Inc.2.4 Displays2.4.1 Atmosphere Display Area· Atmosphere All atmosphere values are dis

Page 4 - Super Systems Inc

CarbCalcIICarbCalc II11© 2005,2006,2007 Super Systems Inc.· Dewpoint - displays the calculated Dewpoint for the given atmosphere.· Material - display

Page 5 - 1.2 CarbCalcII Introduction

CarbCalcIICarbCalc II 12© 2005,2006,2007 Super Systems Inc.2.4.3 Segment Properties Dialog·Segment Name - Enter or Edit the Segment Name.·Temperature

Page 6

CarbCalcIICarbCalc II13© 2005,2006,2007 Super Systems Inc.·Delete Button - clicking on this button will delete this segment from the model.·Insert Bu

Page 7

CarbCalcIICarbCalc II 14© 2005,2006,2007 Super Systems Inc.In Simulation mode, the Temperature and Carbon Chart displays a profile of the recipe as i

Page 8 - 2 CarbCalcII

CarbCalcIICarbCalc II15© 2005,2006,2007 Super Systems Inc.2.5 Users and Security2.5.1 LoginPrevious versions of CarbCalcII did not require Login or p

Page 9 - 2.2 Typical Uses

CarbCalcIICarbCalc II 16© 2005,2006,2007 Super Systems Inc.Password restrictions:· Password cannot be blank· Password must be 3 or more characters or

Page 10 - 2.3 Menu and Toolbar

CarbCalcIICarbCalc II17© 2005,2006,2007 Super Systems Inc.2.6 Parts and Loads2.6.1 LoadsCarbCalcII comes with a Part and Load database. The user int

Page 11 - 2.4 Displays

CarbCalcIICarbCalc II 18© 2005,2006,2007 Super Systems Inc.·Save Load - Click to save the Load in the database (does not select the load for executio

Page 12

CarbCalc III© 2005,2006,2007 Super Systems Inc.Table of ContentsPart IIntroduction3...

Page 13

CarbCalcIICarbCalc II19© 2005,2006,2007 Super Systems Inc.2.6.2.2 Load History in Control ModeThe Completed Loads Tab may be used to select loads for

Page 14

CarbCalcIICarbCalc II 20© 2005,2006,2007 Super Systems Inc.·Select/Enter Part - Select an existing part or enter a new part name.·Description - enter

Page 15 - 2.4.5 Carbon Profile Chart

CarbCalcIICarbCalc II21© 2005,2006,2007 Super Systems Inc.·Load Name - A unique name to identify the Load. ·Load Part - Select a part for the load (

Page 16 - 2.5 Users and Security

CarbCalcIICarbCalc II 22© 2005,2006,2007 Super Systems Inc.See the "Configuration" section for setting up the BatchMaster Integration mode.

Page 17 - 2.5.2 Manage Users

CarbCalcIICarbCalc II23© 2005,2006,2007 Super Systems Inc.2.7 Model and Furnace Settings2.7.1 Settings Overview·The Settings dialog is used to select

Page 18 - 2.6 Parts and Loads

CarbCalcIICarbCalc II 24© 2005,2006,2007 Super Systems Inc.·Select Model - use this dropdown to select the desired model.·Model Units ·Temperature -

Page 19

CarbCalcIICarbCalc II25© 2005,2006,2007 Super Systems Inc.·Select Furnace - use this dropdown to select the desired furnace.·Default Atmosphere Setti

Page 20

CarbCalcIICarbCalc II 26© 2005,2006,2007 Super Systems Inc.2.7.4 Furnace RealTime Setup ·Furnace RealTime Settin

Page 21 - 2.6.3 Monitor Mode

CarbCalcIICarbCalc II27© 2005,2006,2007 Super Systems Inc.used to specify the data source values.·Chan. - select the SuperData channel from the dropd

Page 22 - 2.6.4 BatchMaster Mode

CarbCalcIICarbCalc II 28© 2005,2006,2007 Super Systems Inc.2.8 Material Selection2.8.1 Material Dtabase The Material database dialog allows selection

Page 23 - CarbCalcIICarbCalc II 22

IIContentsII© 2005,2006,2007 Super Systems Inc...

Page 24 - 2.7.2 Model Settings

CarbCalcIICarbCalc II29© 2005,2006,2007 Super Systems Inc.The Add New Material dialog permits adding material to the database. You must specify a ma

Page 25 - 2.7.3 Furnace Settings

CarbCalcIICarbCalc II 30© 2005,2006,2007 Super Systems Inc.entered values are interpolated and displayed with a white background. Surface and Max Mo

Page 26

CarbCalcIICarbCalc II31© 2005,2006,2007 Super Systems Inc.2.9 Target Profile2.9.1 Specifying a Target ProfileThe Target Profile is normally the speci

Page 27 - 2.7.4 Furnace RealTime Setup

CarbCalcIICarbCalc II 32© 2005,2006,2007 Super Systems Inc.2.9.2 Recommended ProfileThe Recommended Profile dialog permits easy entry of the target p

Page 28

CarbCalcIICarbCalc II33© 2005,2006,2007 Super Systems Inc.2.10 Carbobn Profiles2.10.1 Carbobn Profile DialogThere may be up to 4 simultaneously displ

Page 29 - 2.8 Material Selection

CarbCalcIICarbCalc II 34© 2005,2006,2007 Super Systems Inc.Clicking on the Active Profile Title box will switch the dialog to the next profile. ·Char

Page 30 - 2.8.2 Initial Carbon Profile

CarbCalcIICarbCalc II35© 2005,2006,2007 Super Systems Inc.·OK - accepts changes and applies them to the current model.

Page 31

CarbCalcIICarbCalc II 36© 2005,2006,2007 Super Systems Inc.2.11 SuperCalc2.11.1 The SuperCalc ApplicationSuperCalc is an SSi Utility that aids in det

Page 32 - 2.9 Target Profile

CarbCalcIICarbCalc II37© 2005,2006,2007 Super Systems Inc.2.12 Simulation Mode2.12.1 Typical UsesThe Simulation mode provides a method for developing

Page 33 - 2.9.2 Recommended Profile

CarbCalcIICarbCalc II 38© 2005,2006,2007 Super Systems Inc.

Page 34 - 2.10 Carbobn Profiles

IntroductionCarbCalc II3© 2005,2006,2007 Super Systems Inc.1 Introduction1.1 Welcome to SuperSystems Super Systems Inc. Super Systems IntroducesCarb

Page 35

CarbCalcIICarbCalc II39© 2005,2006,2007 Super Systems Inc.2.13 RealTime Control Mode2.13.1 Typical UsesIn the RealTime Control Mode, a Carb Cycle may

Page 36 - CarbCalcIICarbCalc II35

CarbCalcIICarbCalc II 40© 2005,2006,2007 Super Systems Inc.

Page 37 - 2.11 SuperCalc

CarbCalcIICarbCalc II41© 2005,2006,2007 Super Systems Inc.2.14 Replay Monitor Mode2.14.1 Typical UsesThe Replay/Monitor mode may be used to review po

Page 38 - 2.12 Simulation Mode

CarbCalcIICarbCalc II 42© 2005,2006,2007 Super Systems Inc.manually entered using the Load Entry Screen. Load Entry must include a Load Start and Lo

Page 39 - CarbCalcIICarbCalc II 38

CarbCalcIICarbCalc II43© 2005,2006,2007 Super Systems Inc.·Logged Process data - SuperData Communications historically logged data.Using this data, t

Page 40 - 2.13 RealTime Control Mode

CarbCalcIICarbCalc II 44© 2005,2006,2007 Super Systems Inc. 3 CarbCalcII ConfigurationCarbCalcII is supplied in a fully functional 30 day "Trial

Page 41 - CarbCalcIICarbCalc II 40

CarbCalcII ConfigurationCarbCalc II45© 2005,2006,2007 Super Systems Inc.CarbCalc.ini file : This file will be located in the same directory that con

Page 42 - 2.14 Replay Monitor Mode

CarbCalcII ConfigurationCarbCalc II 46© 2005,2006,2007 Super Systems Inc.F_ID=LIDF_LNAME=LoadNoF_FCE=FceNameF_TIMEIN=StartDTF_TIMEOUT=EndDTF_LINFO=Re

Page 43

IntroductionCarbCalc II 4© 2005,2006,2007 Super Systems Inc.1.2 CarbCalcII Introduction CarbCalcII is a Carbon Diffusion Model for use with Batch Fur

Page 44 - 2.14.2 Report

IntroductionCarbCalc II5© 2005,2006,2007 Super Systems Inc.carrier gas similar in composition to Endogas may be produced from methane can be formed f

Page 45 - 3 CarbCalcII Configuration

IntroductionCarbCalc II 6© 2005,2006,2007 Super Systems Inc.·Initial carbon profileCARBCALCII takes as many factors as possible into account for the

Page 46

CarbCalcIICarbCalc II7© 2005,2006,2007 Super Systems Inc.2 CarbCalcII2.1 OverviewThe Main Screen. ·Menu and ToolBar: Provides access to Files, Printe

Page 47

CarbCalcIICarbCalc II 8© 2005,2006,2007 Super Systems Inc.2.2 Typical UsesIn Simulation mode, CabcalcII is used to develop Batch Carburizing Segment

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